As the global community intensifies its efforts to combat climate change, hydrogen has emerged as a critical component of the future energy mix. Alkaline electrolysers, a mature and widely used technology, are at the forefront of this hydrogen revolution. With a history of reliability and large-scale application, these electrolysers are helping industries and energy systems transition to a more sustainable and low-carbon future. This article explores the workings, benefits, and prospects of alkaline electrolysers in the context of green hydrogen production.

Benefits of Alkaline Electrolysers

1.     Mature and Reliable Technology:
Alkaline electrolysers have been used in industrial hydrogen production for over a century. Their long-standing presence in the market has proven their reliability and effectiveness, making them a trusted choice for large-scale hydrogen generation.

2.     Cost-Effectiveness:
One of the key advantages of alkaline electrolysers is their cost-effectiveness. The materials used, such as nickel-based electrodes, are less expensive than those used in other electrolyser types, such as PEM (Proton Exchange Membrane) electrolysers. This makes alkaline electrolysers a viable option for projects where cost is a critical factor.

3.     High Durability:
The alkaline electrolyte is non-corrosive to the electrode materials, which contributes to the long operational life of alkaline electrolysers. This durability reduces the need for frequent maintenance and replacement, further lowering the overall cost of ownership.

4.     Scalability:
Alkaline electrolysers are well-suited for large-scale hydrogen production, which is essential for meeting the growing demand for green hydrogen in industries and energy systems. Their ability to scale up efficiently makes them a key technology in the expansion of the hydrogen economy.

Applications of Alkaline Electrolysers

1.     Industrial Hydrogen Production:
Alkaline electrolysers are widely used in industries that require significant amounts of hydrogen, such as ammonia production, petroleum refining, and chemical manufacturing. The hydrogen produced is often used as a feedstock in these processes or as a reducing agent in metallurgy.

2.     Renewable Energy Storage:
As renewable energy sources like wind and solar become more prevalent, the need for energy storage solutions is increasing. Alkaline electrolysers can convert excess electricity generated during periods of high renewable output into hydrogen, which can be stored and used later to generate electricity or as a fuel for transportation and industrial applications.

3.     Power-to-Gas (P2G) Systems:
In Power-to-Gas systems, surplus renewable electricity is converted into hydrogen or synthetic methane via electrolysis. Alkaline electrolysers are ideal for these systems due to their ability to produce large volumes of hydrogen, which can then be injected into natural gas grids or used directly as a fuel.

4.     Decarbonizing Heavy Industry:
Heavy industries such as steel production are major carbon emitters. By using hydrogen produced from alkaline electrolysers instead of fossil fuels, these industries can significantly reduce their carbon footprint. The hydrogen can be used in processes like direct reduction of iron ore, replacing coal and leading to lower CO₂ emissions.

Challenges and Future Outlook

Despite their many advantages, alkaline electrolysers face challenges such as lower efficiency compared to newer technologies like PEM electrolysers and slower dynamic response to variable power inputs. However, ongoing research and development are focused on addressing these issues by improving the efficiency, reducing the size, and enhancing the responsiveness of alkaline electrolysers.

As the global demand for hydrogen continues to rise, driven by the push for decarbonization, alkaline electrolysers are expected to remain a key player in the hydrogen market. Their scalability, cost-effectiveness, and proven track record make them an attractive option for both existing and emerging hydrogen applications.

Conclusion

Alkaline electrolysers have established themselves as a cornerstone of industrial hydrogen production, offering a reliable and cost-effective solution for generating large quantities of hydrogen. As the world moves towards a greener and more sustainable energy system, the role of alkaline electrolysers in enabling the hydrogen economy will only grow. With continued innovation and integration with renewable energy sources, alkaline electrolysers are poised to unlock the full potential of hydrogen as a clean and versatile energy carrier.