Plastic Lined Butterfly Control Valves High-Performance Solutions for Corrosive and Demanding Industrial Applications
Plastic Lined Butterfly Control Valves
High-Performance Solutions for Corrosive and Demanding Industrial Applications
Introduction
Plastic lined butterfly control valves are meticulously engineered to deliver superior performance in harsh industrial environments. By integrating cutting-edge sealing technologies with an innovative triple-offset (three-eccentric) structure, these valves ensure accurate flow regulation, exceptional durability, and reduced operational torque. Available with soft seals, hybrid soft-hard sealing, or full metal sealing options, these valves are adaptable to a wide spectrum of media, operating pressures, and temperature ranges.
At their core, plastic lined butterfly control valves are designed to improve energy efficiency and extend service life—particularly in corrosive, abrasive, or high-pressure process conditions. Whether deployed in chemical manufacturing, wastewater treatment, or energy production, they provide consistent performance, minimal leakage, and long-term operational value.
Key Advantages of Plastic Lined Butterfly Control Valves
1. Extensive Size and Pressure Range Compatibility
Plastic lined butterfly control valves are offered in sizes from DN15 to DN1000, making them ideal for small precision pipelines and large-scale industrial systems. They support multiple global pressure ratings:
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PN6, PN10, PN16
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ANSI Class 150, 300, 600
This wide compatibility enables integration into pipelines built to GB, ASME, API, or ISO standards, ensuring seamless adoption across diverse industries and markets.
2. Exceptional Corrosion Resistance
These valves are highly resistant to aggressive and corrosive process media thanks to their specialized internal linings. Common lining materials include:
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F46 (PTFE) – Ideal for strong acids and alkalis
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PFA (Perfluoroalkoxy) – High-performance lining for strong oxidizers and solvents
Valve bodies are constructed from robust materials such as:
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WCB (Carbon Steel)
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CF8 (304 Stainless Steel)
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CF8M (316 Stainless Steel)
This combination provides mechanical strength and maximum corrosion protection for both internal and external surfaces.
3. Leak-Free Operation to Global Standards
Plastic lined butterfly control valves are engineered to meet stringent sealing standards:
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ANSI B16.104 Class VI – Zero leakage for soft-seated designs
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Class IV / Class V – Available for high-temperature and high-pressure metal-sealed configurations
This makes them highly reliable for processes where absolute leak tightness is critical, such as chemical dosing or hazardous media control.
4. Advanced Three-Eccentric Structural Design
The valve’s three-eccentric configuration ensures the disc rotates away from the seat, minimizing contact and reducing wear. Key benefits include:
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Extended seat and disc life
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Lower and more stable operating torque
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Quick response and equal-percentage flow characteristics
This makes them ideal for both on-off applications and precise throttling control in dynamic process systems.
5. High Control Accuracy and Modulation Ratio
With a control ratio up to 100:1, these valves deliver precise modulation for critical applications. This high turndown capability supports:
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Accurate dosing
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Stable control in multi-phase processes
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Smooth adjustment in variable-flow chemical systems
6. Flexible Packing Options and Temperature Tolerance
Multiple packing materials are available to reduce emissions and ensure consistent performance:
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PTFE, RTFE – Excellent for chemical resistance
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Flexible Graphite – Suited for elevated temperatures
Temperature adaptability includes:
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Standard range: -30°C to 150°C
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Optional range: -40°C to 570°C (for high-performance variants)
Additional Features and Engineering Highlights
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Low Torque Operation – Reduces actuator load, enabling use of smaller, more cost-effective actuators
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Compact and Lightweight – Facilitates easier installation, even in tight piping layouts
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Multi-Standard Compliance – Meets GB/T 12221-2005, ASME B16.10, API 609, and ISO 5752 dimensional standards
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Multiple End Connections – Available in wafer, lug, RF (raised face), RJ (ring joint), and FM (flat face) types
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Versatile Media Compatibility – Suitable for steam, air, oil, water, gas, and highly corrosive chemical fluids
Application Industries
1. Chemical Processing
Highly effective in managing corrosive chemicals and volatile compounds, including:
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Acid and alkali production
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Solvent handling
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Process automation in corrosive pipelines
2. Water and Wastewater Treatment
Widely used in municipal and industrial systems for:
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Potable water flow regulation
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Wastewater processing and control
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Disinfection and neutralization systems
3. Pharmaceutical and Food Processing
Maintains hygiene and precision in cleanroom or FDA-compliant environments:
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CIP/SIP systems
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Ingredient metering and batching
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Food-grade liquid flow control
4. Petrochemical, Oil & Gas
Reliable in high-pressure, high-corrosion operations such as:
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Offshore platforms
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Refinery control loops
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Chemical injection skids
5. HVAC and Power Generation
Essential for thermal system efficiency and control:
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Steam loop isolation
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Chilled/condensate water systems
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Boiler feed and discharge circuits
6. Mining and Metallurgy
Rugged performance in abrasive and chemical-rich flows:
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Acid leaching
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Slurry and tailings regulation
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Dust control and spray systems
Conclusion
Plastic lined butterfly control valves represent a highly adaptable, durable, and cost-effective solution for modern fluid control challenges. Their three-eccentric design, corrosion-resistant linings, and advanced sealing options ensure optimal performance even in the most extreme environments.
Whether your operation involves aggressive chemical handling, high-pressure steam control, or tight space installation, these valves provide a future-proof solution for precise, safe, and efficient flow control.
As a trusted manufacturer in China, we are committed to delivering top-quality plastic lined butterfly control valves with proven performance across global industries. Our dedication to material innovation, production excellence, and customer service ensures reliable and long-lasting solutions for industrial applications worldwide.Learn more about Google SEO.
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