Butadiene is an important organic compound employed extensively in the chemical industry as a monmer (raw material for synthesis of polymers). It is a colorless gas with a mild aromatic odor.

Chemical Properties and Structure

Butadiene, also known as 1,3-Butadiene, has the chemical formula C4H6. It has a linear alkene structure with two carbon-carbon double bonds that can undergo both addition and polymerization reactions. The conjugated double bond structure contributes to its reaction versatility.

Production

Most Butadiene is produced as a byproduct during the steam cracking process for ethylene production from hydrocarbons like naphtha or gas oil. It can also be extracted from coal tar or petroleum refinery streams. Alternative production methods involve catalytic dehydrogenation of normal butane or oxidative dehydrogenation of butane or isobutane.

Applications

The main application of Butadiene is as a comonomer in styrene-Butadiene rubber production. This elastomeric material has applications in tires, footwear, adhesives and other products requiring flexibility, durability and shock absorption. Butadiene is also used to produce polyButadiene rubber which exhibits high strength and resilience. In addition, it serves as a raw material for synthetic rubbers like nitrile rubber and acrylonitrile Butadiene styrene (ABS) plastics which find use in automotive and appliance parts due to their strength and heat resistance.

Other polymers derived from Butadiene include styrene-Butadiene latexes that find uses as thickening agents and binding materials. Polychloroprene rubber made from chlorinated Butadiene is notable for its oil, chemical and weather resistance. Butadiene dimers are intermediates in production of synthetic pyrethroid pesticides.

Regulatory issues

Like many petrochemical intermediates, occupational exposure to Butadiene gas poses carcinogenic and mutagenic risks to humans. International health agencies have classified it as a Group 1 carcinogen based on its tendency to cause cancers like leukemia in humans upon inhalation. As such, regulations limit workplace exposure levels and mandate monitoring and safety precautions during production and use. Efforts are ongoing to improve process technologies to minimize environmental emissions and occupational exposure risks from this industrially important chemical.

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