Some decades ago, it was decided by plant operators and maintenance experts that thermal spraying is the best way to repair components that are worn or parts that have been machined incorrectly. Needless to say, over the years, this became a preferred method due to its effectiveness. From leading cement plant machinery manufacturers to heavy equipment suppliers - it has been universally agreed upon by everyone that thermal spraying is one of the most efficient ways of maintaining the longevity of a machine. 

In past years, even thermal spray powder suppliers have undertaken immense efforts to ensure that thermal spraying is more accessible. Not only were new systems of spraying were created but customized solutions were also made available to meet the needs of consumers. 

Benefits of Using Thermal Spray for your Machinery 

Thermal spraying is a process that results in a coating. Powder or wires are often materials that are used for feeding and are then propelled within the piece that is being worked upon. These materials are softened or melted using a flame or electricity. During the process, a torch is used for spraying and it moves all over the machinery for creating a coat. The following are some essential benefits of using thermal spray powder or wire as follows: 

Cost-Effective 

One of the most important ways of maximizing profits is by increasing the durability of your machines. Thus, investing in the protection and maintenance of your machines is crucial. However, maintenance is obviously less expensive than purchasing heavy equipment again and again. Additionally, thermal spray coating tends to last much longer than the original material used. 

Versatile 

Thermal spraying is a versatile process that can be used across a wide range of surfaces. Whether a metal, ceramic or plastic surface needs an extra coating, thermal spraying can be utilized. It can be used on heavy transportation machinery as well as on cement plants from Cement plant equipment suppliers. Thus, as a business owner, investing in thermal spraying is one of the most sensible decisions you can make. 

Speed 

The rate of spraying varies anywhere between 3 to 60 lb per hour. This rate depends entirely on the material being used as well as the system. The usual spray rates of application vary anywhere from ½ to 2 lb per square foot. The thickness is somewhere around 1/100 inch. 

Thickness 

The kind of material and the kind of coating required will decide the thickness of the coating. It will also depend on the spraying system being used and would range anywhere from 0.001 to around 1 inch. However, the ideal thickness usually lies between 0.005 to 0.1 inch. 

Conclusion 

As evident, thermal spray coating can be used on a wide variety of components. They can also be used under adverse conditions where machinery might have to bear erosion, heat, corrosion, or wear. These will obviously reduce the shelf life of the machinery. This is precisely why you must procure thermal spray powder from Diffusion Engineers.